PPE hazard assessment template

Assess each task’s hazards to eyes, face, head, hands, feet and body, and select the PPE needed.

Use it on screen
PPE hazard assessmentTaskHazards by body partControls and PPECertification🥽
How to use itWalk each task, record hazards by body part, choose PPE after other controls, and certify the assessment in writing with date and assessor.

When you need the PPE hazard assessment

OSHA requires employers to assess workplace hazards for PPE and to certify the assessment in writing. It also guides what PPE to buy and train on.

PPE is the last line of defense. Remove or engineer out hazards first where you can.

15 items. Complete it digitally or on paper, whichever your team prefers.

Task

Hazards by body part

Controls and PPE

Certification

Putting the PPE hazard assessment to work

  1. Walk each task with a worker.
  2. Check injury records.
  3. Choose PPE that fits.
  4. Train on use and care.
  5. Review when tasks change.

The PPE hazard assessment in practice

An assessment of a commercial kitchen’s dish area finds hot water, chemical splash and wet floors. The kitchen adds a splash guard, and selects chemical-resistant gloves, eye protection for refilling chemicals, and slip-resistant shoes.

Why keep a PPE hazard assessment

OSHA requires employers to assess the workplace for hazards that call for PPE and to certify the assessment in writing with the date and the name of the person who did it. Listing other controls first, like the downdraft booth, keeps PPE as the last line of defense rather than the only one.

A filled-in PPE hazard assessment

Area and task Body shop prep bay; sanding filler and spraying primer
Workers 3
Eyes and face Flying dust, primer overspray
Hands Solvent and primer contact
Body and hearing Air sander noise, sanding dust
Controls and PPE Downdraft booth; safety glasses, nitrile gloves, half-face respirator with P100 and organic vapor cartridges
Certification Assessed by Jill, June 9, prep bay walked during work

Sample for Eastside Collision in Louisville, Kentucky. Choosing a respirator brings in fit testing and medical evaluation under a separate respiratory protection program, so it is not treated like picking gloves.

Pitfalls to watch for

Make the PPE hazard assessment fit your setup

Cleaning companiesAssess each chemical used and match gloves and eye protection to the SDS.
Small workshopsGroup similar tasks, like grinding and cutting, into one assessment to keep it manageable.
Pro tipAsk the worker who does the task what bothers them about the PPE. Comfort problems often explain why it is not worn.

What people ask about the PPE hazard assessment

Is a written assessment required?

Yes, OSHA requires a written certification of the assessment.

Who pays for PPE?

Employers pay for most required PPE, with some exceptions.

How often to review?

When tasks, equipment or hazards change.

Is training required?

Yes, on when and how to use PPE.

Should the assessment be done by job title or by task?

By task, because one job title can include both low-risk and high-risk work. A maintenance tech who changes light bulbs and also grinds metal needs a separate entry for each.

Can employees bring their own PPE?

They can if it gives the protection the assessment calls for, but the employer is still responsible for making sure it is adequate and in good condition. Write the approved type on the assessment so personal gear can be checked against it.

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Disclaimer: This template is general information to adapt to your own workplace. It is not legal, safety or compliance advice and does not replace inspections, training or requirements set by law, regulators, manufacturers or your insurer. Check the rules that apply to you with a qualified professional.