Harness and lanyard inspection checklist

Pre-use and periodic checks for personal fall protection equipment, with a record for each item.

Use it on screen
Harness and lanyard…HarnessLanyardRecordWebbing free of cuts, burns,…🪢
How to use itThe user checks the harness and lanyard before every use. A competent person inspects them periodically and removes any item that fails or has been in a fall.

Who uses the harness and lanyard inspection checklist and when

Fall protection only works if the equipment is sound. Cuts, burns, chemical damage and worn stitching weaken it.

Follow the manufacturer’s instructions and the fall protection rules that apply to your work. Any equipment that has arrested a fall must be removed from service.

12 items. Use it on screen, or print it and fill it in by hand.

Harness

Lanyard

Record

Putting the harness and lanyard inspection checklist to work

  1. Give each item an ID.
  2. Train users on pre-use checks.
  3. Store equipment dry and out of sunlight.
  4. Remove any item after a fall.
  5. Follow the manufacturer’s service life.

The harness and lanyard inspection checklist in practice

Before roof work, a roofer finds that the shock absorber on his lanyard is partly torn. He tags it and gets a replacement from the store. The supervisor records the removal on the equipment log.

What the harness and lanyard inspection checklist protects you from

OSHA’s construction rule at 29 CFR 1926.502 requires personal fall arrest systems to be inspected before each use and defective parts removed from service. Any harness or lanyard that has stopped a fall must be removed until a competent person inspects it.

What a completed harness and lanyard inspection checklist looks like

Item ID and serial H-12, serial 4471-B, harness
Webbing and stitching Paint overspray on back strap, no cuts
D-rings and buckles Chest buckle stiff, cleaned, now locks
Lanyard L-12, 6 ft shock absorbing, pack sealed
Snap hooks Gate closes and locks
Labels Readable, made Mar 2022
Result Pass, Javier, Nov 6

At Summit Roofing in Charlotte, Javier passed the harness because the overspray did not stiffen the webbing. If solvent or hard paint had soaked in, the harness would be removed.

Pitfalls to watch for

Adjusting the harness and lanyard inspection checklist for your team

Tree care crewsAdd saddles, ropes and carabiners, and follow the manufacturer’s guidance on equipment used for climbing.
Warehouse aerial lift usersFocus on short restraint lanyards and check that anchor points on lifts are used correctly.
From the fieldHang harnesses by the back D-ring on a dedicated hook. It keeps them dry and helps them keep their shape.

What people ask about the harness and lanyard inspection checklist

How often to inspect?

Before each use and periodically as your rules require.

Can equipment be repaired?

Usually no. Follow the manufacturer.

What after a fall?

Remove it from service.

Who inspects?

Users before use; a competent person periodically.

How much clearance do I need below a 6-foot shock-absorbing lanyard?

Add the free fall distance, up to 3.5 feet of deceleration, harness stretch, the D-ring height to the worker’s feet and a safety margin. The total is often 18 feet or more below the anchor. If there is not enough clearance, use a self-retracting lifeline or a shorter lanyard.

Do fall protection harnesses expire?

OSHA does not set an expiry date. Manufacturers give a service life, often five years from first use or a set time from manufacture, but a harness fails sooner if it is damaged. Follow the manufacturer’s guidance and the label dates.

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Photo proof that the work was done

In EZTime, a routine like this can run as a recurring task assigned to a person, team or location, with photo proof and an alert when it is late. Book a demo if you want a walkthrough.

Disclaimer: This template is general information to adapt to your own workplace. It is not legal, safety or compliance advice and does not replace inspections, training or requirements set by law, regulators, manufacturers or your insurer. Check the rules that apply to you with a qualified professional.