Service technician hours: van to job to van

Technicians spend a lot of the day moving between homes. The clock has to follow them.

In shortFor plumbing and HVAC crews, working time often starts at the shop or the first call and ends when the last invoice is closed. Track each call, count travel between jobs, plan for emergency call-outs, and understand how flat-rate pay interacts with overtime.

A day made of calls

A technician may finish six calls in a day, each with its own drive, parts run and paperwork. Recording only a start and end of day shows total hours but nothing about which jobs were profitable. Recording each call lets the office see that a water heater swap quoted at three hours consistently takes four and a half.

Travel and the company vehicle

Driving from one customer to the next is working time. Driving from the shop to the first call, when the technician reports to the shop first, also is. A technician who takes the van home and drives straight to the first call is a different case: under a federal law about employer vehicles, ordinary home-to-work travel in a company vehicle within normal commuting distance is generally not paid when there is an agreement and no extra work is required, such as loading parts. Some states disagree, so check where you operate.

Emergency call-outs and standby

A burst pipe at 10 p.m. is a premium job. Define on-call rotation, response time and call-out pay before the first emergency. Time spent waiting at home with no tight response requirement is usually not working time, but the time from answering the call through finishing the job is. Some states guarantee a minimum number of hours when an employee is called in, so record the call time and the start time separately.

Flat-rate pay and overtime

Flat-rate pay, where a job pays a fixed number of hours regardless of the clock, is common in service trades. Under federal law, overtime is still owed for hours over 40 when the technician is a non-exempt employee, and the regular rate must include the flat-rate earnings. Example: a technician earns $1,260 from flat-rate jobs while working 48 hours. The regular rate is $26.25. The overtime premium owed is half of it times 8 hours, which is $105, on top of the $1,260.

Public jobs

Work on government projects may be subject to prevailing wage rules, which set a minimum hourly wage by trade and county and require certified payroll records. Keep public and private hours on separate job codes from the start.

Licenses and federal rules in the trade

Plumbers and HVAC technicians are licensed by states and, in some places, cities, usually in tiers such as apprentice, journeyman and master. Licensing sets who can pull permits and who must supervise apprentices, so keep each technician’s license number and expiry date on file.

For HVAC work, the EPA’s Section 608 rules require technicians who maintain, service, repair or dispose of equipment that could release refrigerant to hold Section 608 certification. In homes built before 1978, the EPA’s Renovation, Repair and Painting rule applies when work disturbs painted surfaces above small thresholds, which happens when plumbers open walls. The firm must be RRP certified and use a certified renovator.

Flat-rate pay and overtime, worked through

Many shops pay technicians a flat rate per task or a commission on sales. That is legal, but overtime still applies. For piece-rate pay, the regular rate is the week’s total pay divided by total hours worked, and every hour over 40 earns an extra half of that rate.

A technician’s busy week (made-up numbers)
Item Amount
Flat-rate earnings for the week $1,450
Total hours, including drive time and parts runs 50
Regular rate, $1,450 divided by 50 $29.00
Overtime premium, 10 hours at $14.50 $145.00
Total pay for the week $1,595.00

If you only look at the flat-rate sheet, you will underpay every long week. The calculation needs every hour, which is why technicians should clock in when they start the first call, not when they arrive at the first house. Overtime calculator

The heating and cooling year

Seasonal demand for a residential HVAC and plumbing company
Months Demand Staffing move
June to August Cooling failures and peak service calls Extended hours and on-call rotation
September to October Shoulder season Maintenance agreements, training and vacations
December to February Heating failures and frozen pipes On-call rotation, stocked vans
March to May Shoulder season Tune-ups, replacements and hiring for summer

Apprentices and prevailing wage jobs

Registered apprentices learn under a program approved by the Department of Labor or a state apprenticeship agency, with a progressive wage scale and a required ratio of apprentices to journeyworkers. On Davis-Bacon and other prevailing wage jobs, you may pay the lower apprentice rate only to apprentices registered in an approved program, and only within the allowed ratio. Anyone else doing the work must be paid the journeyworker rate for the classification.

Record which classification each person worked under on each job and day. That is what certified payroll needs, and it protects you if an audit asks why an apprentice was paid less.

Mistakes shops make

Questions people ask

How do I record parts runs?

As working time under the job it supports, or under a general shop code if it served several calls.

Do apprentices follow different rules?

Wage minimums can vary under a registered apprenticeship, but hours are still tracked the same way.

Can technicians enter time from the van?

Yes, a phone app works well, provided each call is entered as it happens and not reconstructed on Friday.

Do HVAC technicians need EPA certification?

Yes, if they service equipment that can release refrigerant. The EPA’s Section 608 rules require certification by type of equipment, and the certification does not expire.

Is driving the company van home paid time?

Under the federal Employee Commuting Flexibility Act, normal commuting in a company vehicle can be unpaid if it is within the normal commuting area and the employer and employee have agreed to it. Drives between calls during the day are paid.

How is overtime figured for flat-rate technicians?

Divide total weekly pay by total hours worked to get the regular rate. Pay an additional half of that rate for every hour over 40.

🥚 Psst. Tap here for a hidden fact

The word plumber comes from the Latin plumbum, meaning lead, which is also why lead’s chemical symbol is Pb. Roman pipes were often made of it.

Keep reading

Travel time pay rules

What counts as paid travel

On-call pay rules

When waiting counts as work

Overtime calculator

Weekly overtime math

Useful next steps

Follow each call from van to invoice

Book a demo and we will set up a technician route with call-level time and an on-call rotation.

This page is general information, not legal, payroll or tax advice. Rules differ by state, city and contract, and they change. Check with a qualified professional before you act. Numbers in examples are made up.